TC 9-237 – Welding Theory and Application

TC 9-237
OPERATOR’S CIRCULAR
WELDING THEORY AND APPLICATION



Table of Contents

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
LIST OF ILLUSTRATIONS
LIST OF TABLES
WARNINGS

CHAPTER 1 – INTRODUCTION

CHAPTER 2 – SAFETY PRECAUTIONS IN WELDING OPERATIONS

CHAPTER 3 – PRINT READING AND WELDING SYMBOLS

CHAPTER 4 – JOINT DESIGN AND PREPARATION OF METALS
CHAPTER 5 – WELDING AND CUTTING EQUIPMENT

CHAPTER 6 – WELDING TECHNIQUES

CHAPTER 7 – METALS IDENTIFICATION

CHAPTER 8 – ELECTRODES AND FILLER METALS

CHAPTER 9 – MAINTENANCE WELDING OPERATIONS FOR MILITARY EQUIPMENT
CHAPTER 10 – ARC WELDING AND CUTTING PROCESSES

CHAPTER 11 – OXYGEN FUEL GAS WELDING PROCEDURES

    Section I – Welding Processes and Techniques
    Section II – Welding and Brazing Ferrous Metals
    Section III – Related Processes
    Section IV – Welding, Brazing, and Soldering Nonferrous Metals

CHAPTER 12 – SPECIAL APPLICATIONS

    Section I – Underwater Cutting and Welding with the Electric Arc
    Section II – Underwater Cutting with Oxyfuel
    Section III – Metallizing
    Section IV – Flame Cutting Steel and Cast Iron
    Section V – Flame Treating Metal
    Section VI – Cutting and Hard Surfacing with the Electric Arc
    Section VII – Armor Plate Welding and Cutting
    Section VIII – Pipe Welding
    Section IX – Welding Cast Iron, Cast Steel, Carbon Steel, and Forgings
    Section X – Forge Welding
    Section XI – Heat Treatment of Steel
    Section XII – Other Welding Processes

CHAPTER 13 – DESTRUCTIVE AND NONDESTRUCTIVE TESTING

    Section I – Performance Testing
    Section II – Visual Inspection and Corrections
    Section III – Physical Testing

APPENDIX A – REFERENCES
APPENDIX B – PROCEDURE GUIDES FOR WELDING
APPENDIX C – TROUBLESHOOTING PROCEDURES
APPENDIX D – MATERIALS USED FOR BRAZING, WELDING, SOLDERING, CUTTING, AND METALLIZING
APPENDIX E – MISCELLANEOUS DATA
GLOSSARY
BLANK FORMS
AUTHORIZATION LETTER

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